Need help with charging circuit.
58 minutes ago, Opencircuit74 said:I have been working with electronics for about 5 years now, but I haven't done much with charging circuits. I am thinking I can get by with 4 NIMHs and the regulator on the output side. Any objections?
NiMH would be better since they are safer, however you would still need some kind of shut off timer or smart charging circuit to prevent leakage from the batteries. Lithium batteries explode, NiMH will just leak their interiors and make a mess of everything when overcharged.
You will need either a timed circuit that charges them for a certain amount of time or a smart circuit like the MAX712/713 to actively monitor the charging process and cut off the batteries once fully charged. You will also need a circuit that can monitor the battery and cut them off from the circuit when they get low. I believe that the ICL7665 is ideal for this but it's been a while since I worked with it so I may have gotten its number wrong.
As for output regulation from the pack you will need some sort of buck converter. If you have 4 batteries in series that would be between 5.5V and 6V output nominal and for most regulators that is below their dropout voltage. What I suggest is adding two additional cells to the pack and adding a buck converter to drop it from 9V to the 5V you would need. Even when the cells are at their minimum voltage they should still be above the dropout voltage of the regulator.
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