Jump to content

Electric Bike - 48v switch, relay, contactor?

NemoTheClown

Hello,

 

I recently made my bike into an electric bike, and I've stumpled upon a little issue I might need some help with

 

The battery I've mounted is an 48V 20AH Cell Li-ion battery. The problem is that I don't have or seem to be able to find any 48v switch that can do the job, because of the current switch power.

Obviously I don't want anything to drain the battery, so I primarily want to switch the battery off without having to open the bag and disconnect the wires.

Also, I want to cut off the 48v supply not one, but 4 places. I made a crap drawing, but I hope it explains everything better.

Capture.PNG.6beeed965dce8a03913ba804c054b43e.PNG

 

As you can tell by the drawing, there is 3 places i want to cut the supply, though I also want to be able to cut the power from the battery totally.

What I've had in mind was a switch to cut the power to the battery, and maybe a relay or contactor for the 3 other places.

 

I really hope that explained my problem.

Thank you :)

Link to comment
Share on other sites

Link to post
Share on other sites

Why not just get a big ol' cachunk-cachunk toggle switch? 

ASU

Link to comment
Share on other sites

Link to post
Share on other sites

10 minutes ago, Hackentosher said:

Why not just get a big ol' cachunk-cachunk toggle switch? 

Toggle switches for 48v DC? Most of those I can find tops at 100mA, and I've got 20A

Link to comment
Share on other sites

Link to post
Share on other sites

Isn't high current stuff usually switched with a relay.

Or in most electric bikes the battery is removed when not in operation.

Stock coolers - The sound of bare minimum

Link to comment
Share on other sites

Link to post
Share on other sites

1 hour ago, NemoTheClown said:

Toggle switches for 48v DC? Most of those I can find tops at 100mA, and I've got 20A

Well this guy will do 15a at 250v, or 3750w. Your predicted load is 48v at 20a, or 960w.

ASU

Link to comment
Share on other sites

Link to post
Share on other sites

28 minutes ago, RatedBlam said:

Isn't high current stuff usually switched with a relay.

Or in most electric bikes the battery is removed when not in operation.

It is, but I can't use a relay for the main battery power. 
12v switches for the relays and then use the relays for the other places, would that be possible? Also relays seems kinda pricey.
 

 

7 minutes ago, Hackentosher said:

Well this guy will do 15a at 250v, or 3750w. Your predicted load is 48v at 20a, or 960w.

Where do you find that switch? And is it AC or DC?

Link to comment
Share on other sites

Link to post
Share on other sites

Also, would a 12v 200a relay work with my 48v 20a? The effect is higher than what I would use, but the voltage is quiet a bit higher.

Link to comment
Share on other sites

Link to post
Share on other sites

24 minutes ago, NemoTheClown said:

Haha no worries. I can see that it is AC. I've read that DC have a higher short-circuit current, so would i still be able to use this?

All a switch does is connect a couple pieces of metal together to establish an electrical connection. AC or DC. 

ASU

Link to comment
Share on other sites

Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

×