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What can be soldered and what can't?

2DPrinter

Can I solder wires on to 24v lead acid battery terminals? Or is it safer to crimp wires and attach that to the terminals instead? 

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clamping is safer. As long as there is space to use clamps or screws and nuts, don't point a soldering gun to something sensitive to heat like batteries

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The battery will sink all the heat away, so the terminal won't get hot enough for the solder to flow properly. Even if you can somehow get it hot enough without damaging the battery, you'll be left with a relatively weak joint. If it's going into something like a bike or scooter, the wire will flex and eventually fail at the point where the solder stopped wicking up between the strands. (Almost everything in automotive wiring is crimped for that reason.)

 

The right way is to put matching connectors on the wires, usually spade terminals, eye terminals (the kind that look like washers), or clamps (like a car or motorcycle battery).

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13 minutes ago, 2DPrinter said:

Can I solder wires on to 24v lead acid battery terminals? Or is it safer to crimp wires and attach that to the terminals instead? 

ABSOLUTELY NOT!!!!!   LEAD ACID BATTERIES EMIT HYDROGEN GAS!!!!  The last thing in the world is to ignite the HYDROGEN gas coming from a lead acid battery.  Use a crimping tool or something similar to clamp the wire to the terminal but by no-means at all should anyone ever use something hot like a lit match or a soldering gun near a lead acid battery,  EVER.

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20 hours ago, kb5zue said:

ABSOLUTELY NOT!!!!!   LEAD ACID BATTERIES EMIT HYDROGEN GAS!!!!  The last thing in the world is to ignite the HYDROGEN gas coming from a lead acid battery.  Use a crimping tool or something similar to clamp the wire to the terminal but by no-means at all should anyone ever use something hot like a lit match or a soldering gun near a lead acid battery,  EVER.

Dude they don’t emit enough to cause an issue. The trying to heat up the terminal enough to get a good bond is the issue. Also I wouldn’t permanently attach anything to a battery.  Just use a bolt 

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Yes, you could solder wires to battery terminals.  But crimped terminals or screws would be better.

 

How good of a soldering job you would do will depend on the type of metal the terminals use, and your  technique. I would probably have to use some gel flux, tin the wire and then insert the wire into the flux and solder from above, adding new solder so that the wire, solder and everything is under flux all the time. Terminals are also quite big, so they'll suck heat quick so that's another concern.

 

The batteries do leak hydrogen gas but in extremely small amounts and mostly when under use (charging and discharging)... it's not like you'd be soldering wires for hours ... it's a 2-5 minute job at most.

 

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