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So I had a HDD Ironwolf 8TB in my system for a long time, over time I filled it with various files, scanned photographs and negatives, media rips, you get the idea.

I decided to move all the files to my server then I started having issues, writing files to the drive was fine but reading, some were fine some not.

I did a disc check in windows 11 but that seems to hang, then I found a program called DiskGenius and set it running.

Wow, it says its been running for 155 Hours but that's not true, the timer only moves then it's checked a cylinder, and that could take an hour, I turn it off after a week to let the drive calm down, then resume a day later.

It's been checking the drive for over three months, is it worth it? no, well sort of, most files I have a backup or can redo, it would just be a pain, about 10% no backup but no problem if I loose them, at 66% done I am now curious if the program can remove the bad areas and if I can get any files back.

Screenshot 2026-01-11 081237.png

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Based on the screenshot about 16% of the scanned disk so far is busted. That's too much to "repair". I would not trust any files on that disk now as they could be corrupted. Even if it is a pain to restore from elsewhere, that would be safer. I don't know how these disks are arranged internally, but if we assume it is 3 platter, for 6 sides, then one of the heads might have gone causing one side to be unusable.

 

Would be interested to see a CrystalDiskInfo screenshot for that disk if possible.

Gaming system: R7 7800X3D, Asus ROG Strix B650E-F Gaming Wifi, Thermalright Phantom Spirit 120 SE ARGB, Corsair Vengeance 2x 32GB 6000C30, MSI Ventus 3x OC RTX 5070 Ti, MSI MPG A850G, Fractal Design North, Samsung 990 Pro 2TB, Alienware AW3225QF (32" 240 Hz OLED)
Productivity system: i9-7980XE, Asus X299 TUF mark 2, Noctua D15, 64GB ram (mixed), RTX 4070 FE, NZXT E850, GameMax Abyss, Samsung 980 Pro 2TB, iiyama ProLite XU2793QSU-B6 (27" 1440p 100 Hz)
Gaming laptop: Lenovo Legion 5, 5800H, RTX 3070, Kingston DDR4 3200C22 2x16GB 2Rx8, Kingston Fury Renegade 1TB + Crucial P1 1TB SSD, 165 Hz IPS 1080p G-Sync Compatible

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I used to do a lot of things to fix my hdds but in the end, out of like 30 disks I spent countless days trying to fix only ONE actually got "fixed".

 

Best you can do is to do a random writes to entire disk, then attempt to read again to see if anything changed. If not, throw the disk away. If it did, you may get a little more life out of it.

 

As far as recovery, I am doubtful that you will have any useful data recovered out of that.

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yes I'm aware the drive is fubar, I could copy/move some files off the drive at first but some not, that's why I started this, now it's going to be fun (for me) to see how much of the 8TB I can get.

oh CrystalDiskInfo will have a look at that, it would be interesting

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That is... interesting. The drive has been on for over 7 years?

 

Reallocated sector count: lots. It makes me wonder, just how many spare sectors do they have on these drives? I don't know if the raw value is a literal count, but it seems that way on other failing disks I've had. That would be nearly 400k decimal sectors. Don't know if they're counted as 512b or 4k sectors, but that would be equivalent to 1.6GB worst case. The value of 60000 is suspect given it is so round, so I do wonder if it hit some internal cap. Likewise for the FFFF Reported Uncorrectable Errors, yet there is 0 on Uncorrectable Sector Count.

 

As I said earlier, I'd treat any data on that drive as suspect now. If you can recover anything from other sources, I'd do that. Anything you do pull of this drive, do have a look at it to see if it's been corrupted.

 

If you really want to tinker with it more, normally I'd do a full write followed by a full read. But I suspect in this case all the spare sectors have already been consumed so there isn't really any further repair capacity.

Gaming system: R7 7800X3D, Asus ROG Strix B650E-F Gaming Wifi, Thermalright Phantom Spirit 120 SE ARGB, Corsair Vengeance 2x 32GB 6000C30, MSI Ventus 3x OC RTX 5070 Ti, MSI MPG A850G, Fractal Design North, Samsung 990 Pro 2TB, Alienware AW3225QF (32" 240 Hz OLED)
Productivity system: i9-7980XE, Asus X299 TUF mark 2, Noctua D15, 64GB ram (mixed), RTX 4070 FE, NZXT E850, GameMax Abyss, Samsung 980 Pro 2TB, iiyama ProLite XU2793QSU-B6 (27" 1440p 100 Hz)
Gaming laptop: Lenovo Legion 5, 5800H, RTX 3070, Kingston DDR4 3200C22 2x16GB 2Rx8, Kingston Fury Renegade 1TB + Crucial P1 1TB SSD, 165 Hz IPS 1080p G-Sync Compatible

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I think he literally hit the smart cap on some values, or some value did overflow. The surface scan confirmed that the hdd is actually in really bad shape ( died like a year ago, he just didn't know it )  so it's not a smart bug, that hdd is really that bad.
he even hit the threshold on the read error rate, and that is rare on seagate.

   
 
 
 
Spoiler
CPU : Intel 14gen i7-14700K
COOLER :  Thermalright Peerless Assassin 120 White + Thermaltake toughfan 12 white + Thermal Grizzly - CPU Contact Frame Intel 13./14. +  Coollaboratory Liquid Ultra
GPU : MSI RTX 2070 Armor @GPU 2050MHz Mem 8200MHz -> USB C 10Gb/s cable 2m -> Unitek 4x USB HUB 10 Gb/s (Y-HB08003)
MOBO : MSI MEG Z690 UNIFY
RAM :  Corsair VENGEANCE DDR5 RAM 64 GB (2 x 32 GB) 6400 MHz CL32 (CMK64GX5M2B6400C32)
SSD : Intel Optane 905P 960GB U.2 (OS) + 2 x WD SN850X 4TB + 2 x PNY CS3140 2TB + PLX88024 PCIe switch (PCIE 4.0 x8 -> 4 x M.2 PCIe 4.0 x4) -> 4 x Plextor M8PeG 1TB + flexiDOCK MB014SP-B -> Crucial MX500 2TB + GoodRam Iridium PRO 960GB + Samsung 850 Pro 512GB
HDD : WD White 18TB WD180EDFZ + SATA port multiplier adp6st0-j05 (JMB575) ->  WD Gold 8TB WD8002FRYZ + WD Gold 4TB WD4002FYYZ + WD Red PRO 4TB WD4001FFSX + WD Green 2TB WD20EARS
EXTERNAL
HDD/SSD : 
XT-XINTE LM906 (JMS583) -> Plextor M8PeG 1TB + WD My Passport slim 1TB + LaCie Porsche Design Mobile Drive 1TB USB-C + Zalman ZM-VE350 -> Goodram IRDM PRO 240GB
PSU :  Super Flower leadex platinum 750 W biały -> Bitfenix alchemy extensions białe/białe + AsiaHorse 16AWG White 
UPS :  CyberPower CP1500EPFCLCD -> Brennenstuhl primera-line 8 -> Brennenstuhl primera-line 10
LCD : LG 32UD59-B + LG flatron IPS236 -> Silverstone SST-ARM11BC
CASE :  Fractal R5 Biały + Lian Li BZ-H06A srebrny + flexiDOCK MB014SP-B + 6 x Thermaltake toughfan 14 white + Thermalright TL-B8W
SPEAKERS :  PC -> TOSLINK 2m -> Linkfor ULK073 1x4 Digital SPDIF Splitter (B07MJ4TLWQ) -> TOSLINK 0.5m -> Aiyima A80 ( or Aune S6 Pro -> RCA ->  Aiyima A80 ) -> Polk S20e black -> Monoprice stand 16250
HEADPHONES : PC -> TOSLINK 2m -> Linkfor ULK073 1x4 Digital SPDIF Splitter (B07MJ4TLWQ) -> TOSLINK 0.5m -> Aune S6 Pro -> 2 x Monoprice Premier 1.8m 16AWG 3-pin XLR -> Monoprice Monolith THX AAA 887 -> 4-pin XLR na 2 x 3.5mm 16 cores OCC 2m Cable -> HiFiMAN Edition XS -> sheepskin pads + 4-pin XLR na 2 x 2.5mm ABLET silver 2m  Cable -> Monoprice Monolith M1060 + Brainwavz HM100 -> Brainwavz sheepskin oval pads + Wooden double Ɪ Stand + Audio-Technica ATH-MSR7BK -> sheepskin pads + Multibrackets MB1893 + Sennheiser Momentum 3 +  Philips Fidelio X2HR/00 + JBL J88 White
MIC :  Tonor TC30 -> Mozos SB38
KEYBOARD : Corsair STRAFE RGB Cherry MX Silent (EU) + Glorious PC Gaming Race Stealth Slim - Full Size Black + Kensington VeriMark / PQI MyLockey
MOUSE :  Logitech MX ERGO + 2 x Logitech MX Performance + Logitech G Pro wireless + Logitech G Pro Gaming -> Hotline Games 2.0 Plus + Corsair MM500 3xl + Corsair MM300 Extended + Razer goliathus control
CONTROLLERS :  Razer Wolverine V3 Tournament Edition 8K PC (B0F94C9C43) -> brainwavz audio Controller Holder UGC2 + Microsoft xbox series x controller pc (1VA-00002) + Ravcore Javelin
NET :  Intel E810-XXVDA2 2 x 25GbE SFP28 (PCIE 4.0 x8) -> 2 x FTLX8571D3BCV-IT -> 2 x Digitus (DK-HD2533-05/3) -> Qnap TS-932X-2G + 2 x ASUS ZenWiFi Pro XT12
NAS :  Qnap TS-932X-2G -> Kingston 16GB 2400Mhz CL14 (HX424S14IB/16) -> 9 x Crucial MX500 2TB -> 2 x FTLX8571D3BCV-IT -> Noctua NF-P14s redux 1200 PWM -> QNAP TR-004
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5 hours ago, Phileeny said:

 

Screenshot 2026-01-11 081237.png

anybody else notice something odd. The groups of bad cylinders are all 7-8 cylinders and not contiguous.

Never saw anything like that before. Could indicate a flaw in the the manufacture of the platters or PCB.

When my 23 year old drive began to fail, all the bad cylinders were at one end of the drive with a few random single cylinders marked bad and it continued to spread to adjacent cylinders, exactly what you would expect with the magnetic failure of a hard drive.

This looks like something else because of being consistent size and spread across the entire drive.

Weird.

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3 hours ago, Pusbucket said:

anybody else notice something odd. The groups of bad cylinders are all 7-8 cylinders and not contiguous.

Never saw anything like that before. Could indicate a flaw in the the manufacture of the platters or PCB.

I mentioned earlier, the indicated errors are roughly 1/6 of the disk. If we assume 3 platters, for 6 sides, then if one head has gone bad, that might account for it. I don't know what internal structure that disk might have.

 

Also "cylinders" is weird usage in that software. In ancient times, it referred to a physical track on the disk you had to enter into bios manually. I'm not sure it has a meaning in the modern era. I think the software is referring to sectors/LBA.

Gaming system: R7 7800X3D, Asus ROG Strix B650E-F Gaming Wifi, Thermalright Phantom Spirit 120 SE ARGB, Corsair Vengeance 2x 32GB 6000C30, MSI Ventus 3x OC RTX 5070 Ti, MSI MPG A850G, Fractal Design North, Samsung 990 Pro 2TB, Alienware AW3225QF (32" 240 Hz OLED)
Productivity system: i9-7980XE, Asus X299 TUF mark 2, Noctua D15, 64GB ram (mixed), RTX 4070 FE, NZXT E850, GameMax Abyss, Samsung 980 Pro 2TB, iiyama ProLite XU2793QSU-B6 (27" 1440p 100 Hz)
Gaming laptop: Lenovo Legion 5, 5800H, RTX 3070, Kingston DDR4 3200C22 2x16GB 2Rx8, Kingston Fury Renegade 1TB + Crucial P1 1TB SSD, 165 Hz IPS 1080p G-Sync Compatible

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1 hour ago, porina said:

I mentioned earlier, the indicated errors are roughly 1/6 of the disk. If we assume 3 platters, for 6 sides, then if one head has gone bad, that might account for it. I don't know what internal structure that disk might have.

It’s a 6/12 Disk/platter model, so like 2 heads, or one Disk, strange yes, but not really something we can do anything about.

   
 
 
 
Spoiler
CPU : Intel 14gen i7-14700K
COOLER :  Thermalright Peerless Assassin 120 White + Thermaltake toughfan 12 white + Thermal Grizzly - CPU Contact Frame Intel 13./14. +  Coollaboratory Liquid Ultra
GPU : MSI RTX 2070 Armor @GPU 2050MHz Mem 8200MHz -> USB C 10Gb/s cable 2m -> Unitek 4x USB HUB 10 Gb/s (Y-HB08003)
MOBO : MSI MEG Z690 UNIFY
RAM :  Corsair VENGEANCE DDR5 RAM 64 GB (2 x 32 GB) 6400 MHz CL32 (CMK64GX5M2B6400C32)
SSD : Intel Optane 905P 960GB U.2 (OS) + 2 x WD SN850X 4TB + 2 x PNY CS3140 2TB + PLX88024 PCIe switch (PCIE 4.0 x8 -> 4 x M.2 PCIe 4.0 x4) -> 4 x Plextor M8PeG 1TB + flexiDOCK MB014SP-B -> Crucial MX500 2TB + GoodRam Iridium PRO 960GB + Samsung 850 Pro 512GB
HDD : WD White 18TB WD180EDFZ + SATA port multiplier adp6st0-j05 (JMB575) ->  WD Gold 8TB WD8002FRYZ + WD Gold 4TB WD4002FYYZ + WD Red PRO 4TB WD4001FFSX + WD Green 2TB WD20EARS
EXTERNAL
HDD/SSD : 
XT-XINTE LM906 (JMS583) -> Plextor M8PeG 1TB + WD My Passport slim 1TB + LaCie Porsche Design Mobile Drive 1TB USB-C + Zalman ZM-VE350 -> Goodram IRDM PRO 240GB
PSU :  Super Flower leadex platinum 750 W biały -> Bitfenix alchemy extensions białe/białe + AsiaHorse 16AWG White 
UPS :  CyberPower CP1500EPFCLCD -> Brennenstuhl primera-line 8 -> Brennenstuhl primera-line 10
LCD : LG 32UD59-B + LG flatron IPS236 -> Silverstone SST-ARM11BC
CASE :  Fractal R5 Biały + Lian Li BZ-H06A srebrny + flexiDOCK MB014SP-B + 6 x Thermaltake toughfan 14 white + Thermalright TL-B8W
SPEAKERS :  PC -> TOSLINK 2m -> Linkfor ULK073 1x4 Digital SPDIF Splitter (B07MJ4TLWQ) -> TOSLINK 0.5m -> Aiyima A80 ( or Aune S6 Pro -> RCA ->  Aiyima A80 ) -> Polk S20e black -> Monoprice stand 16250
HEADPHONES : PC -> TOSLINK 2m -> Linkfor ULK073 1x4 Digital SPDIF Splitter (B07MJ4TLWQ) -> TOSLINK 0.5m -> Aune S6 Pro -> 2 x Monoprice Premier 1.8m 16AWG 3-pin XLR -> Monoprice Monolith THX AAA 887 -> 4-pin XLR na 2 x 3.5mm 16 cores OCC 2m Cable -> HiFiMAN Edition XS -> sheepskin pads + 4-pin XLR na 2 x 2.5mm ABLET silver 2m  Cable -> Monoprice Monolith M1060 + Brainwavz HM100 -> Brainwavz sheepskin oval pads + Wooden double Ɪ Stand + Audio-Technica ATH-MSR7BK -> sheepskin pads + Multibrackets MB1893 + Sennheiser Momentum 3 +  Philips Fidelio X2HR/00 + JBL J88 White
MIC :  Tonor TC30 -> Mozos SB38
KEYBOARD : Corsair STRAFE RGB Cherry MX Silent (EU) + Glorious PC Gaming Race Stealth Slim - Full Size Black + Kensington VeriMark / PQI MyLockey
MOUSE :  Logitech MX ERGO + 2 x Logitech MX Performance + Logitech G Pro wireless + Logitech G Pro Gaming -> Hotline Games 2.0 Plus + Corsair MM500 3xl + Corsair MM300 Extended + Razer goliathus control
CONTROLLERS :  Razer Wolverine V3 Tournament Edition 8K PC (B0F94C9C43) -> brainwavz audio Controller Holder UGC2 + Microsoft xbox series x controller pc (1VA-00002) + Ravcore Javelin
NET :  Intel E810-XXVDA2 2 x 25GbE SFP28 (PCIE 4.0 x8) -> 2 x FTLX8571D3BCV-IT -> 2 x Digitus (DK-HD2533-05/3) -> Qnap TS-932X-2G + 2 x ASUS ZenWiFi Pro XT12
NAS :  Qnap TS-932X-2G -> Kingston 16GB 2400Mhz CL14 (HX424S14IB/16) -> 9 x Crucial MX500 2TB -> 2 x FTLX8571D3BCV-IT -> Noctua NF-P14s redux 1200 PWM -> QNAP TR-004
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On 1/11/2026 at 1:35 AM, Phileeny said:

So I had a HDD Ironwolf 8TB in my system for a long time, over time I filled it with various files, scanned photographs and negatives, media rips, you get the idea.

I decided to move all the files to my server then I started having issues, writing files to the drive was fine but reading, some were fine some not.

I did a disc check in windows 11 but that seems to hang, then I found a program called DiskGenius and set it running.

Wow, it says its been running for 155 Hours but that's not true, the timer only moves then it's checked a cylinder, and that could take an hour, I turn it off after a week to let the drive calm down, then resume a day later.

It's been checking the drive for over three months, is it worth it? no, well sort of, most files I have a backup or can redo, it would just be a pain, about 10% no backup but no problem if I loose them, at 66% done I am now curious if the program can remove the bad areas and if I can get any files back.

Screenshot 2026-01-11 081237.png

Based on the bad sector patterns, this drive probably has a bad head, you'll need to take this to a professional data recovery service to have a head stack swap to recover all the data.

On 1/11/2026 at 2:40 AM, porina said:

I don't know how these disks are arranged internally, but if we assume it is 3 platter, for 6 sides, then one of the heads might have gone causing one side to be unusable.

This is a 6 platter 12 head drive actually, but you're right.

21 hours ago, Pusbucket said:

anybody else notice something odd. The groups of bad cylinders are all 7-8 cylinders and not contiguous.

Never saw anything like that before. Could indicate a flaw in the the manufacture of the platters or PCB.

When my 23 year old drive began to fail, all the bad cylinders were at one end of the drive with a few random single cylinders marked bad and it continued to spread to adjacent cylinders, exactly what you would expect with the magnetic failure of a hard drive.

This looks like something else because of being consistent size and spread across the entire drive.

Weird.

This grouping of bad sectors is common with drives with a specific head or platter surface that is bad, while the rest of the drive is still working.

 

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