I am trying to plan ahead and reuse my old Lenovo Y500 laptop for something fun in a year when it becomes 10 years old and I replace it. I am leaning towards using it as a portable and silent rig, for playing older games (pre-DirectX 11) and maybe some research calculations. Naturally I stopped with submerged cooling setup, because it is quiet and effective at cooling (good heat transfer). It will also simplify installation, since you don't need parts made precisely for laptops and you can just plot your stuff into the tank and forget about it. I however want to be safe to move and headache free. I don't want to worry about it flipping over. So I figured a sealed solution would be the only choice.At first I thought about using a fish tank, or building one myself, but it won't be easy to move around as those types of projects aren't usually sealed.
I am currently researching the feasibility of utilizing an aluminum case with built-in heatsink grills, in particular there is a large number of options offered for amplifier-building hobbyists. This is a great option size-wise, since my laptop motherboard is perhaps 30 cm by 30 cm and a sub $100 DIY amplifier case can fit it. I attached an example of such case to this post. In order to make it easy to move, I plan to seal off the openings with high melt hot glue (with melting point of over 150 C) after the motherboard and wiring is installed, before filling the case with mineral oil and sealing it off for good.
The hardware includes a 90W laptop power supply stripped down, and a motherboard with the following configuration:
i7-3630QM
GT 650M
16Gb RAM
mSata SSD
My first concern is how effective a case like this would be in cooling laptop hardware sealed inside without any active cooling on the outside. Can a large aluminum mass with grills provide enough cooling?
My second concern is how the air sealed inside (provided I will not fill the box with cooling liquid to the rim) is going to affect the case by expanding during high load. Is expanding air an issue in projects like this? What about expanding cooling liquid?
Thoughts?